自带动力式秸秆还田联合作业机设计及试验

刘思杰; 张立萍; 郑威强; 张杰

doi:10.13568/j.cnki.651094.651316.2023.09.20.0002

您当前的位置：

首页 >

文章列表页 >

自带动力式秸秆还田联合作业机设计及试验

更新时间：2026-01-21

- 自带动力式秸秆还田联合作业机设计及试验
- Journal of Xinjiang University (Natural Science Edition in Chinese and English) Vol. 41, Issue 5, Pages: 629-640(2024)
- 作者机构：
  
  新疆大学智能制造现代产业学院
- 作者简介：
- 基金信息：
- DOI：10.13568/j.cnki.651094.651316.2023.09.20.0002
  CLC： S224.29
- Published：2024
- 稿件说明：
移动端阅览
[1]刘思杰,张立萍,郑威强,等.自带动力式秸秆还田联合作业机设计及试验[J].新疆大学学报(自然科学版中英文),2024,41(05):629-640.
[1]刘思杰,张立萍,郑威强,等.自带动力式秸秆还田联合作业机设计及试验[J].新疆大学学报(自然科学版中英文),2024,41(05):629-640. DOI： 10.13568/j.cnki.651094.651316.2023.09.20.0002.

DOI：10.13568/j.cnki.651094.651316.2023.09.20.0002.

摘要

针对新疆地区小麦秸秆还田作业时，现有耕整设备集成化低、作业质量差、周期长、需配套大功率拖拉机等问题，设计了一种自带动力式秸秆还田联合作业机．分析了整机结构并计算了所需配套动力、牵引力大小、旋耕刀辊直径，利用EDEM离散元仿真软件，建立土壤-秸秆-旋耕刀辊仿真模型，对螺旋形排列刀辊秸秆还田率、平整度、碎土率进行分析，以刀辊转速、作业速度、旋耕深度为试验因素，以秸秆还田率、旋耕扭矩为评价指标，开展三因素三水平正交试验，对试验结果进行方差分析和二次回归拟合得到最优旋耕刀辊作业参数，采用田间试验对理论设计和仿真模型进行验证．该机具在刀辊转速为268 r/min、作业速度为0.85 m/s和旋耕深度为10.0 cm作业条件下，碎土率为90.77%、秸秆还田率为91.38%、地表平整度为1.04 cm．结果表明：所设计的自带动力式秸秆还田联合作业机，一次作业可实现深松、细碎、秸秆还田、平整、镇压功能，使土壤达到待播状态，作业性能出色，各项性能指标均优于相关农艺要求和技术标准．

Abstract

Aiming at the problems of low integration of existing tillage and finishing equipment

poor operation quality

long cycle time

and the need for supporting high-power tractors when wheat straw is returned to the field in Xinjiang

a self-powered straw returning combined operation machine was designed. The structure of the whole machine and the required supporting power

traction force size

rotary tillage knife roller diameter were analyzed and calculated. Using EDEM discrete element simulation software

we establish soil-straw-rotary tillage knife roller simulation model

and analyze the spiral arrangement of knife roller straw return rate

flatness

soil crushing rate.Taking the knife roller rotational speed

operating speed

rotary tillage depth as a test factor

and taking the straw return rate

rotary tillage torque as an evaluation index

the three-factor three-level orthogonal test was carried out. The results were analyzed and quadratic regression fitting was used to obtain the optimal rotary tillage cutter roller operating parameters

and the theoretical design and simulation model were verified by field tests. Under the operating conditions of 268 r/min knife roller speed

0.85 m/s operating speed and 10.0 cm rotary tillage depth

the soil crushing rate was 90.77%

the straw return rate was 91.38%

and the ground surface flatness was 1.04 cm.The test results showed that the designed self-powered straw return combine machine can realize the functions of deep loosening

fine crushing

straw return

flatness

and suppression in one operation

so that the soil can reach the state of ready-to-plant. The operational performance is excellent

and all performance indicators exceed the relevant agronomic requirements and technical standards.

关键词

Keywords

references

杨玥.旱地保护性耕作对土壤水肥特征与作物产量的影响[D].杨凌：西北农林科技大学，2021.YANG Y.Effects of conservation tillage on water,nutrient use and crop yield in dryland[D].Yangling:Northwest A&F University,2021.(in Chinese)

尚小龙，曹建斌，王艳，等.保护性耕作技术研究现状及展望[J].中国农机化学报，2021,42(6):191-201.SHANG X L,CAO J B,WANG Y,et al.Current situation and prospect of conservation tillage technology[J].Journal of Chinese Agricultural Mechanization,2021,42(6):191-201.(in Chinese)

YANG H K,LI J G,WU G,et al.Maize straw mulching with no-tillage increases fertile spike and grain yield of dryland wheat by regulating root-soil interaction and nitrogen nutrition[J].Soil and Tillage Research,2023,228:105652.

YIN W,FAN Z L,HU F L,et al.No-tillage with straw mulching boosts wheat grain yield by improving the eco-physiological characteristics in arid regions[J].Journal of Integrative Agriculture,2023,22(11):3416-3429.

戴飞，韩正晟，张克平，等.我国机械化秸秆还田联合作业机的现状与发展[J].中国农机化，2011(6):42-45+37.DAI F,HAN Z S,ZHANG K P,et al.Development present situation of straw returned combined machine used in China[J].Chinese Agricultural Mechanization,2011(6):42-45+37.(in Chinese)

谢宇峰，许剑平，李存斌，等.国内外耕作机械的现状及发展趋势[J].农机化研究，2009,31(11):238-240+246.XIE Y F,XU J P,LI C B,et al.Research situation and development trend of domestic and corn harvester[J].Agricultural Mechanization Research,2009,31(11):238-240+246.(in Chinese)

SHI Y Y,XIN S,WANG X C,et al.Numerical simulation and field tests of minimum-tillage planter with straw smashing and strip laying based on EDEM software[J].Computers and Electronics in Agriculture,2019,166:105021.

吴家安，许春林，赵大勇，等.自带动力式联合整地机的研制[J].农业装备技术，2009,35(2):61-62.WU J A,XU C L,ZHAO D Y,et al.Development of self-powered combined soil preparation machine[J].Agricultural Equipment&Technology,2009,35(2):61-62.(in Chinese)

卢琦，刘立晶，郑德聪，等.燕麦生产全程机械化技术与装备研究进展[J].农业机械学报，2022,53(S1):118-139.LU Q,LIU L J,ZHENG D C,et al.Research progress on mechanization technology and equipment in whole process of oat production[J].Transactions of the Chinese Society for Agricultural Machinery,2022,53(S1):118-139.(in Chinese)

何进，李洪文，陈海涛，等.保护性耕作技术与机具研究进展[J].农业机械学报，2018,49(4):1-19.HE J,LI H W,CHEN H T,et al.Research progress of conservation tillage technology and machine[J].Transactions of the Chinese Society for Agricultural Machinery,2018,49(4):1-19.(in Chinese)

刘军，周佳，蔡鲁锋，等.某型拖拉机配套联合整地机“拉不动”问题研究[J].拖拉机与农用运输车，2022,49(1):12-14+18.LIU J,ZHOU J,CAI L F,et al.Research on the problem of“pull immovable”problem of tractor and combine land preparation machine[J].Tractor&Farm Transporte,2022,49(1):12-14+18.(in Chinese)

郑侃，何进，李洪文，等.反旋深松联合作业耕整机设计与试验[J].农业机械学报，2017,48(8):61-71.ZHENG K,HE J,LI H W,et al.Design and experiment of combined tillage implement of reverse-rotary and subsoiling[J].Transactions of the Chinese Society for Agricultural Machinery,2017,48(8):61-71.(in Chinese)

赵建国，王安，马跃进，等.深松旋耕碎土联合整地机设计与试验[J].农业工程学报，2019,35(8):46-54.ZHAO J G,WANG A,MA Y J,et al.Design and test of soil preparation machine combined subsoiling,rotary tillage and soil breaking[J].Transactions of the Chinese Society of Agricultural Engineering,2019,35(8):46-54.(in Chinese)

林静，张桐嘉，陈彬，等.深松灭茬旋耕起垄联合作业机设计与试验[J].农业机械学报，2019,50(2):28-39.LIN J,ZHANG T J,CHEN B,et al.Design and test of subsoiling rotary rilling and rilling combined operating machine[J].Transactions of the Chinese Society for Agricultural Machinery,2019,50(2):28-39.(in Chinese)

贾洪雷，王文君，庄健，等.仿形弹性镇压辊减粘防滑结构设计与试验[J].农业机械学报，2015,46(6):20-27.JIA H L,WANG W J,ZHUANG J,et al.Design and experiment on reducing soil adhesion and anti-slip structure of profiling elastic press roller[J].Transactions of the Chinese Society for Agricultural Machinery,2015,46(6):20-27.(in Chinese)

TONG J,ZHANG Q Z,GUO L,et al.Compaction performance of biomimetic press roller to soil[J].Journal of Bionic Engineering,2015,12(1):152-159.

宋少龙，汤智辉，郑炫，等.新疆棉田耕后土壤模型离散元参数标定[J].农业工程学报，2021,37(20):63-70.SONG S L,TANG Z H,ZHENG X,et al.Calibration of the discrete element parameters for the soil model of cotton field after plowing in Xinjiang of China[J].Transactions of the Chinese Society of Agricultural Engineering,2021,37(20):63-70.(in Chinese)

ZHANG G S,ZHANG Z Q,XIAO M H,et al.Soil-cutting simulation and parameter optimization of rotary blade’s three-axis resistances by response surface method[J].Computers and Electronics in Agriculture,2019,164:104902.

中国农业机械化科学研究院.农业机械设计手册(上册)[M].北京：中国农业机械出版社，2007.Chinese Academy of Agricultural Mechanization Sciences.Agricultural machinery design manual(The first volume)[M].Beijing:China Agricultural Machinery Press,2007.(in Chinese)

张宝昌，胡培杰，陈为鹏，等.宽苗带小麦免耕施肥播种机设计与试验[J].中国农机化学报，2022,43(2):22-27.ZHANG B C,HU P J,CHEN W P,et al.Design and experiment of no-tillage fertilization planter for wheat with wide seedling belt[J].Journal of Chinese Agricultural Mechanization,2022,43(2):22-27.(in Chinese)

MATIN M A,FIELKE J M,DESBIOLLES J M A.Torque and energy characteristics for strip-tillage cultivation when cutting furrows using three designs of rotary blade[J].Biosystems Engineering,2015,129:329-340.

贾洪雷，黄东岩，刘晓亮，等.耕作刀片在刀辊上的多头螺旋线对称排列法[J].农业工程学报，2011,27(4):111-116.JIA H L,HUANG D Y,LIU X L,et al.Symmetrical multi-spiral arrangement of tillage blades on rotor[J].Transactions of the Chinese Society of Agricultural Engineering,2011,27(4):111-116.(in Chinese)

陈伟，朱继平，陈小兵，等.旋耕刀排列方式对反转旋耕机作业性能的影响研究[J].农机化研究，2019,41(11):205-209+215.CHEN W,ZHU J P,CHEN X B,et al.Study on the effect of rotary tillage knife arrangement style on operation performance of reverse rotary tiller[J].Journal of Agricultural Mechanization Research,2019,41(11):205-209+215.(in Chinese)

石林榕，赵武云，孙伟.基于离散元的西北旱区农田土壤颗粒接触模型和参数标定[J].农业工程学报，2017,33(21):181-187.SHI L R,ZHAO W Y,SUN W.Parameter calibration of soil particles contact model of farmland soil in northwest arid region based on discrete element method[J].Transactions of the Chinese Society of Agricultural Engineering,2017,33(21):181-187.(in Chinese)

郝志豪，郑恩来，李勋，等.免耕播种机旋耕刀耕作性能分析与结构优化[J].农业工程学报，2023,39(2):1-13.HAO Z H,ZHENG E L,LI X,et al.Performance analysis of the soil-contacting parts for no-tillage planters and optimization of blade structure[J]. Transactions of the Chinese Society of Agricultural Engineering,2023,39(2):1-13.(in Chinese)

Views

119

下载量

CSCD

Alert me when the article has been cited

提交

Tools

Publicity Resources

No data

Related Author

No data

Related Institution

No data

⁰